Capabilities

Manufacturing capabilities, from mix through ship.

Premium frozen dough, pizza and bakery manufacturing — engineered for artisan character, industrial repeatability, and full cold-chain control.

Capabilities Document · 2026 · v1.0
§ 01

Production Highlights

150–900 g
Dough Weight Range
130 kg
Mixing Capacity
3,000/hr
Dough Ball Production
1,400/hr
Blast Freezing Capacity
Stone Conveyor & Revolving 
Baking Platforms
§ 02

Manufacturing Platform

DoughCo operates a single integrated manufacturing platform organized around the actual flow of production — from mix to ship. Each stage is engineered for the same standard: artisan character, industrial repeatability, and full cold-chain control.

  • 01Mix
  • 02Form
  • 03Ferment
  • 04Bake
  • 05Freeze
  • 06Package
  • 07Ship
STEP 01

Mix

High-capacity spiral mixing for consistent gluten development across long production runs.

Spiral Mixing

130 kg batch capacity with programmable speed and temperature control.

Ingredient Handling

Precision dosing of flour, water, salt, yeast and specialty ingredients.

STEP 02

Form

Automated dividing and rounding tuned for a 150–900 g weight range without sacrificing hand-made character.

Divider & Rounder

Up to 3,000 dough balls per hour at target weight tolerance.

Large Format Dough Production

Focaccia slabs, pan doughs and specialty formats.

STEP 03

Ferment

Cold fermentation rooms hold dough at controlled temperature and humidity for flavour and structure.

Cold Fermentation

Extended low-temperature proofing for developed flavour profiles.

High Hydration Profiles

Managed hydration for open crumb and artisan texture.

STEP 04

Bake

Two complementary baking platforms cover the full range from Neapolitan to traditional hearth.

Triple Italforni Stone Conveyor Baking System

Three-lane stone conveyor delivering 800+ °F of hearth-style baking at commercial throughput.

Cinelli Revolving Tray Oven

Radiant revolving tray oven for even, more traditional bakes on large format products.

STEP 05

Freeze

Rapid blast freezing preserves structure, flavour and shelf life from production to distribution.

Blast Freezing

1,400 units per hour frozen to core, protecting cell structure.

Cold Storage

On-site frozen storage integrated with production and shipping.

STEP 06

Package

Flexible packaging formats built for retail shelves, foodservice cases and private-label programs.

Retail-Ready Formats

Flow-wrap, tray and case-pack configurations.

Private Label

Custom artwork, SKUs and specification management.

STEP 07

Ship

Cold-chain logistics coordinated from freezer to receiving dock across North America.

Frozen Distribution

Palletized frozen shipping with temperature verification.

Program Management

Forecasting, replenishment and dedicated account support.

§ 03

Manufacturing Advantages

Cold Fermentation

Long, low-temperature ferments for developed flavour and open crumb.

High Hydration Dough

Hydration levels tuned for artisan texture at industrial scale.

Stone Baking

Direct stone contact for authentic hearth-baked character.

Traditional Baking

Time-honoured methods engineered for repeatable quality.

Private Label

Turn-key production for retail and foodservice brands.

Protein Pizza

High-protein dough formulations engineered for retail and foodservice — same artisan character, elevated nutrition.

Retail & Foodservice

Formats and packaging built for every channel.

§ 04

Capabilities Matrix

CapabilitySpecification
Dough Weight Range150 g – 900 g
Dough StylesNeapolitan, New York, Roman, Artisan, Focaccia, Pan, Protein
Pizza FormatsFrozen retail, par-baked, Neapolitan, New York, Protein Pizza, custom builds
FermentationCold fermentation, high-hydration profiles
Baking MethodsStone conveyor, revolving tray, par-bake
FreezingBlast freezing to core, IQF-grade cold chain
PackagingFlow-wrap, tray, case-pack, retail-ready
RetailGrocery, club, specialty, e-commerce formats
FoodserviceRestaurant, QSR, hospitality, institutional
Private LabelFull development and co-manufacturing
Product DevelopmentIn-house R&D, pilot batches, scale-up
§ 05

Let's Build Together

Bring your next dough, pizza or bakery program to a manufacturer built for it.

Share your product vision and volumes. We will map it to the DoughCo platform and return a build plan.

Request a Discovery Call